Portable Deburring Machine
Carry AuDeBu is a deburring machine specialized for three-dimensional, rounded, or contoured shapes and elongated products. Channel or angle edge faces of mechanical frames require a stable deburring quality, and accurate product assembly is directly related to the quality of the edge-face deburring technology. Carry AuDeBu is easy to operate for any user working on square pipes, or channel or angular edge faces.
Compact design includes wheels for mobility!
Brushes used in AuDeBu are reusable in Carry AuDeBu to the very end.
Cyclone-type dust collecting unit is built in. Dust is collected in the bottom pail for easy disposal.
Unlike conventional deburring machines, Carry AuDeBu is capable of deburring complex shapes and is highly suitable for molded products.
Sample of molded products
Original frame design enables the deburring of long products.
Brushes in all shapes and sizes are suitable for use. Brushes previously used in AuDeBu may be cut and reused in Carry AuDeBu. Exchanging brushes is easy.
Short Brush in Use
Higher quality than disk grinders. Better working posture reduces physical fatigue. Easy to operate for women.
CarryAuDeBu C-frame enables use with long products.
CarryAuDeBu is easy to use in the following cases.
1. Materials with angular surfaces, square pipes, or round pipes
2. Deburring small quantities
3. Removing oxide film left over from deburring various products
1. Angular Product Before
2. Angular Product After
3. Angular Product in Use
4. Square Pipe Before
5. Square Pipe After
6. Square Pipe in Use
7. Round Pipe Before
8. Round Pipe After
9. Round Pipe in Use
|Width of the machine:||720mm|
|Depth of the machine:||936mm|
|Heights of the machine:||1527mm|
|Weight of the machine:||200kg|
|Maximum width of the work:||Limitless|
|Brush rotation speed:||0〜800rpm 6-shift transmission|
* Specifications are subject to change without notice.
We have sold 170 deburring machines manufactured by other companies to 165 businesses. Based on our customer’s requests and our maintenance experience, we have now developed our own brand, AuDeBu . Our machine’s unique anti-dust design, superior quality to minimize damage to products, user-friendly operating system, and six-brush design for high performance have all been well-received and have established our reputation for excellence among sheet-metal producing professionals throughout Japan.
Remodeling machines with fundamental design problems will never make them better! You’ve seen many deburring machines that are the primary cause of dust inside factories, haven’t you? The redesigning concepts for our Sheet-Metal Deburring Machine AuDeBu were born from such lessons of the past. Seeking the ultimate deburring machine is the mission for AuDeBu through our design concept, “Simple is best.”
We overcame many challenges for improvement.
We learned about this machine from a person in the sheet metal industry in Hiroshima. Fladder was developed for the same use and we immediately visited the factory. From this visit, we evaluated it as not suitable for use with sheet metal in its current state due to its incomplete safety and usability features.
We started to develop brushes and to research the relationship between belt materials and its adsorption force. We also started to select the shape of the brush grindstone, the adhesive, and the fabric, but it was daily struggle to ensure the cutting ability and durability.
With a major improvement to the operating face, an enlarged display panel, change in the belt operation, and a change from a chain to a straight AC servo, the machine became more respondent to wider processing conditions. The belt thickness was changed from 4 to 8 millimeters. As a solution to brush abrasion and to improve noise reduction, a soundproof muffler was installed on the adsorption blower reducing noise to 3-5db.
The design concept was renewed with the image of round chamfering. Universal design was adopted with a larger touch panel and a reinforced plastic cover to resist shock and vibration. The operating panel was also repositioned for simple operation, and loading/unloading covers that allow easy inspection were installed.
Reliable production supported by excellent mechanics and superior work environment.
Dust created from the deburring process causes serious problems for the intricate gears of the machine, such as extreme abrasion on gears, seizing of the moving parts, and negative affects on the air pressure unit and sensor. A new configuration was adopted that solved all these problems.
The traditional vertical movement of the brush by air pressure was changed to a mechanical movement. This resulted in minimizing the influence of dust.
Internal gears, air pressure equipment, or moving parts do not exist in our Sheet-Metal Deburring Machine AuDeBu!
Therefore, reliability and durability have been remarkably improved!!
In Sheet-Metal Deburring Machine AuDeBu/Image of Other Brand
For highly efficient dust collection applications such as rust prevention, an optional originally developed non-circulating dust collection system is available. This system gives 200% more efficiency in dust collection compared to those in common deburring machines.
Powerful negative pressure is created in and around machine and the clean design prevents the dust from spreading outside the unit.
In the past, finished products were removed from the exit side. With our newly developed RCS (Return Conveyer System), one operator can work independently. In the new system, the conveyer runs through the interior of the machine without occupying floor space! When the conveyer is not in use, the internal space can be used as storage.
The resin of the core wears off as it is used and the brush becomes loose on the axle causing skidding. The ORC is designed to tighten by the rotatory power of the brush and requires no manual tightening with tools.
An additional attachment to the brush axis enables later attachment to an AuDeBu currently in use.
Bar Code (CODE39) imprinted item slips and processing forms from a production management system can be used to automatically read the speed of brush revolutions, the number of rotations, the loading speed and plate thickness. Simple management with a minimum of touch panel operation!
The TMS measures the thickness of the plate for round chamfering, eliminates the inputting process and prevents careless mistakes from occurring. The board thickness is measured by laser so the adjustment of the brush position is fully automatic. As a result, the development of a fully automated line is now possible.
As a safety mechanism at startup, the buttons for brush rotation, brush revolution, and conveyer power will not function until the adsorption blower motor reaches a specified number of rotations.