Round Chamfering Machine for Large-Scale Products
AuDeBu1300 is a deburring machine specializing in round chamfering and capable of simultaneous processing of large quantities of large products more than 1,000 mm in width as well as smaller products. Round chamfering of product edges has become the standard in sheet-metal processing. As the demand for round chamfering increases, we can meet that demand with the highest quality. We also provide a clean deburring station that is safe and comfortable.
Unlike conventional deburring machines, AuDeBu1300 is capable of performing high-standard and stable deburring of products more than 1,000mm wide.
Not only for products with widths greater than 1000 mm, processing a high volume of smaller products may also be needed. To increase vacuum power, AuDeBu1300 is capable of reducing the adsorption range to fifty percent. The adsorption range is easily adjusted with the touch panel monitor.
|Width of the machine:||2246mm|
|Depth of the machine:||2520mm|
|Heights of the machine:||2120mm|
|Weight of the machine:||1700kg|
|Heights of working table||921mm|
|Maximum height of the work:||20mm|
|Maximum width of the work:||1300mm|
|Brush rotation speed:||400〜1200rpm|
|Brush frame rotation speed:||5〜16rpm|
|Belt conveyor speed:||0.3〜12m/min|
|Dust suction opening:||φ250mm|
|Exhaust blower opening:||φ250mm|
|Supply voltage:||AC 3φ220V 50/60Hz|
* Specifications are subject to change without notice.
We have sold 170 deburring machines manufactured by other companies to 165 businesses. Based on our customer’s requests and our maintenance experience, we have now developed our own brand, AuDeBu . Our machine’s unique anti-dust design, superior quality to minimize damage to products, user-friendly operating system, and six-brush design for high performance have all been well-received and have established our reputation for excellence among sheet-metal producing professionals throughout Japan.
Remodeling machines with fundamental design problems will never make them better! You’ve seen many deburring machines that are the primary cause of dust inside factories, haven’t you? The redesigning concepts for our Sheet-Metal Deburring Machine AuDeBu were born from such lessons of the past. Seeking the ultimate deburring machine is the mission for AuDeBu through our design concept, “Simple is best.”
We overcame many challenges for improvement.
We learned about this machine from a person in the sheet metal industry in Hiroshima. Fladder was developed for the same use and we immediately visited the factory. From this visit, we evaluated it as not suitable for use with sheet metal in its current state due to its incomplete safety and usability features.
We started to develop brushes and to research the relationship between belt materials and its adsorption force. We also started to select the shape of the brush grindstone, the adhesive, and the fabric, but it was daily struggle to ensure the cutting ability and durability.
With a major improvement to the operating face, an enlarged display panel, change in the belt operation, and a change from a chain to a straight AC servo, the machine became more respondent to wider processing conditions. The belt thickness was changed from 4 to 8 millimeters. As a solution to brush abrasion and to improve noise reduction, a soundproof muffler was installed on the adsorption blower reducing noise to 3-5db.
The design concept was renewed with the image of round chamfering. Universal design was adopted with a larger touch panel and a reinforced plastic cover to resist shock and vibration. The operating panel was also repositioned for simple operation, and loading/unloading covers that allow easy inspection were installed.
Reliable production supported by excellent mechanics and superior work environment.
Dust created from the deburring process causes serious problems for the intricate gears of the machine, such as extreme abrasion on gears, seizing of the moving parts, and negative affects on the air pressure unit and sensor. A new configuration was adopted that solved all these problems.
The traditional vertical movement of the brush by air pressure was changed to a mechanical movement. This resulted in minimizing the influence of dust.
Internal gears, air pressure equipment, or moving parts do not exist in our Sheet-Metal Deburring Machine AuDeBu!
Therefore, reliability and durability have been remarkably improved!!
In Sheet-Metal Deburring Machine AuDeBu/Image of Other Brand
For highly efficient dust collection applications such as rust prevention, an optional originally developed non-circulating dust collection system is available. This system gives 200% more efficiency in dust collection compared to those in common deburring machines.
Powerful negative pressure is created in and around machine and the clean design prevents the dust from spreading outside the unit.
In the past, finished products were removed from the exit side. With our newly developed RCS (Return Conveyer System), one operator can work independently. In the new system, the conveyer runs through the interior of the machine without occupying floor space! When the conveyer is not in use, the internal space can be used as storage.
The resin of the core wears off as it is used and the brush becomes loose on the axle causing skidding. The ORC is designed to tighten by the rotatory power of the brush and requires no manual tightening with tools.
An additional attachment to the brush axis enables later attachment to an AuDeBu currently in use.
Bar Code (CODE39) imprinted item slips and processing forms from a production management system can be used to automatically read the speed of brush revolutions, the number of rotations, the loading speed and plate thickness. Simple management with a minimum of touch panel operation!
The TMS measures the thickness of the plate for round chamfering, eliminates the inputting process and prevents careless mistakes from occurring. The board thickness is measured by laser so the adjustment of the brush position is fully automatic. As a result, the development of a fully automated line is now possible.
As a safety mechanism at startup, the buttons for brush rotation, brush revolution, and conveyer power will not function until the adsorption blower motor reaches a specified number of rotations.